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Eco-Friendly Hydraulic Fluids: How They Benefit the Environment

Eco-friendly hydraulic jacks are automotive lifting equipment that use fluid power to lift and lower vehicles for maintenance and do so without harming the environment. 

Whether through their mechanism of operation or the materials required to construct them, environment friendly jacks do not deplete the planet’s resources or pollute them in the process. 

This is in stark contrast to earlier, traditional variants, which have been increasingly wiped out through a variety of regulatory policies, specifications and labelling schemes by government and international standardization agencies. 

Before we go into how vehicle maintenance technology has advanced over the years and how hydraulic fluid- a chief component of that development- has benefited the environment, we will take a quick look at what hydraulics are. 

What are Hydraulic Jacks? 

A hydraulic jack consists of: 

  • Reservoir or buffer tank 
  • Pump with piston or plunger 
  • Pump lever or handle 
  • Check valve 
  • Main cylinder or ram 
  • Release valve 
  • Handle 

The piston is responsible for lifting the heavy load or weight. It is usually mechanically activated by shifting the positions of the handle or pump lever attached to it. This movement builds up pressure in the hydraulic fluid contained inside the reservoir or buffer tank. 

The pressure created allows the fluid to move through a check valve into the ram or main cylinder, which then pops out of the main body of the hydraulic jack creating the force required to lift the load. Finally, the release valve relieves the built pressure for easy retraction and lowering of the ram with the load on it. 

Vehicle Maintenance Technology- Regulatory Schemes Through the Years 

These measures and initiatives aim to minimize waste and reduce environmental impact throughout the entire hydraulic fluid product life cycle. Some of these are discussed below- 

  • EU Ecolabel– The EU Ecolabel is part of a broader EU Action Plan on Sustainable Consumption and Production and Sustainable Industrial Policy adopted by the European Commission that links the EU Ecolabel to other EU policies. EU Ecolabel meets the ISO 14020 Type I requirements for ecolabels. 
  • Blue Angel Eco-label– The Blue Angel is an environmental label in Germany that has been awarded to particularly environmentally friendly products and services since 1978 by the Federal Ministry for the Environment, Nature Conservation, Building and Nuclear Safety. It highlights more environmentally friendly and healthy developments and alternatives in areas where standard products have a negative impact on the environment. 
  • Swedish Standard SS 15 54 34 Category V– The Swedish Institute for Standards (SIS) developed the Swedish Standard SS 15 54 34. It includes environmental requirements for hydraulic oils that contribute to their classification as non-hazardous to health and the environment. It stipulates the need for high biodegradability, low acute and chronic toxicity of the additives toward water organisms. 
  • Vessel Incidental Discharge Act– Issued by the Environmental Protection Agency (EPA) in the United States of America, the VIDA establishes a framework for the regulation of discharges incidental to the normal operation of a vessel under a new Clean Water Act (CWA) Section 312. 
  • USDA BioPreferred® Product Label– The USDA Biopreferred program has two major initiatives- Federal Procurement Preference and Product Labeling. It promotes the increased purchase and use of biobased products to reduce petroleum consumption, increase the use of renewable resources, better manage the carbon cycle, and reduce adverse environmental and health impacts, while promoting economic development, creating new jobs and providing new markets for farm commodities. 

Eco-Friendly Hydraulic Jack Fluids 

There are four basic types of eco-friendly hydraulic jack fluids- 

  1. HETG Fluids (Hydraulic Environmental Triglyceride)– The category of Biodegradable Hydraulic Oils is governed by the internationally accepted standard ISO 15380 (2016) and technical rule VDMA 24568 (1994). ISO 15380 standard specifies the requirements for biodegradable hydraulic oils in 4 main material product groups: HETG, HEPG, HEES and HEPR. The minimum content of base fluid for each product group shall not be less than 70 % (m/m). HETGs are technically limited by lower resistance to oxidation and temperature stability, as result of their “double bond”. HETG oils feature very high levels of biodegradability and are used in older, less demanding, hydraulic systems. For technically highly demanding hydraulic applications HETG’s are not fully suitable.
  2. HEES Fluids (Hydraulic Environmental Ester Synthetic)– Due to technical and environmental capability HEES products currently lead in the category of biodegradable hydraulic fluids. Group HEES further splits into 2 sub-categories with different levels of performance properties: a) Unsaturated (or partially saturated) synthetic esters are products based on vegetable resources or their mixtures. Their technical applicability in high demanding applications individually depends on the composition of the mixture. b) Saturated synthetic esters currently provide the most sophisticated, environmentally acceptable solution for hydraulic systems. Technical advantages of saturated synthetic esters are performance benefits, extreme stability, wide temperature range, compatibility, high levels of biodegradation and renewable resources.
  3. HEPG Fluids (Hydraulic Environmental Poly Glycol)– Performance-wise HEPG’s are highly sophisticated products. However, their severely limiting factors are incompatibility with paint, sealing materials, hoses, and virtually any other type of hydraulic oil. HEPG’s are also questioned for poor biodegradation and not meeting criteria for renewable resources, e.g. unable to obtain Ecolabels. HEPG oils are used only on a small scale. Despite these factors they have some heavy-duty advantages like good resistance to ageing, good lubrication properties, and leakages are easily washed away and invisible in water. This is why their application lies in the fields of water, such as locks, weirs, dredgers etc., concrete mixing systems, pharmaceuticals and foodstuffs industries. It is not recommended in construction machinery, and its overall use is in decline, with the trend towards HEES-type media.
  4. HEPR Fluids (Hydraulic Environmental Polyalphaolefin and Related)– HEPR oils are technically well-developed products. However, their environmental acceptance is often compromised (similar to HEPG). HEPRs are produced in very low viscosities, limiting their primary applicability. Viscosity modifiers are required to improve their usability in common hydraulic applications.
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Hydraulic Jacks

Eco-Friendly Jacks: Environmental Benefits of Hydraulic Cylinders

Application of Hydraulic Power in Hydraulic Jacks

Before we begin to delineate the application of hydraulics in hydraulic jacks, let us start with a basic definition of what a hydraulic jack is. These are eco-friendly jacks as they are increasingly designed to work with bio-degradable hydraulic fluids.

Traditionally, the hydraulic jack industry has thrived on oil-based fluids and energy and these jacks have been used to load, lift, suspend and lower heavy-duty vehicles for the purpose of maintaining and servicing them.

A hydraulic jack consists of:

  • Reservoir or buffer tank
  • Pump with piston or plunger
  • Pump lever or handle
  • Check valve 
  • Main cylinder or ram 
  • Release valve 
  • Handle 

 

The piston is responsible for lifting the heavy load or weight. It is usually mechanically activated by shifting the positions of the handle or pump lever attached to it. This movement builds up pressure in the hydraulic fluid contained inside the reservoir or buffer tank. 

The pressure created allows the fluid to move through a check valve into the ram or main cylinder, which then pops out of the main body of the hydraulic jack creating the force required to lift the load. Finally, the release valve relieves the built pressure for easy retraction and lowering of the ram with the load on it. 

 

History and Function of Hydraulic Systems 

Simply put, hydraulics is the technological application of liquids for the generation, control, and transmission of power by the use of pressure. It derives its theoretical foundation from the principle of fluid mechanics, advanced by the research of hydrostatics by Blaise Pascal who formulated Pascal’s law. 

The use of hydraulic power can be traced back to as early as the ancient Mesopotamian and Egyptian civilizations around the 6th millennium BC. The ancient Persian and Chinese empires, along with the Greco-Roman worlds led its advancement to the modern era. 

From the 17th century onwards, its modern-day application research was pioneered by the likes of Benedetto Castelli, Jean Léonard Marie Poiseuille, Daniel Bernoulli, Joseph Bramah, apart from of course Blaise Pascal.

The basic principle of hydraulic systems is applied to hydraulic jacks, typically through hydraulic cylinders moving pistons, where mechanical movement is produced by contained, pumped liquid.

For better understanding of its function, hydraulic systems can be considered the liquid counterpart of pneumatic systems. Both systems use pressurized fluid power, but hydraulics use liquids rather than gases, unlike pneumatics.

Hydraulic systems are capable of significant pressures- up to 10,000 pounds per square inch (psi)- due to liquids’ incompressibility, enabling more significant power transfer with increased efficiency as energy is not lost to compression. 

 

Modern-day Need for Eco-Friendly Jacks

The recent and rightful attention being directed towards the environmental impact of industries and the need for sustainability has driven the transformation of the automotive jack industry. Although the need to adopt eco-friendly jacks remains appreciated by few.

The industry is experiencing a shift toward implementation of recyclable and lightweight materials in manufacturing and using hydraulic jacks, say for instance, but it is slow. These initiatives aim to decrease emissions, minimize waste and meet rising demands to address environmental concerns head on.

The other key drivers of this transformation in hydraulic jacks are promoting energy efficiency and renewability, advancement in sealing technology, eco-friendly and bio-degradable hydraulic fluids, and the integration of IoT (Internet of Things) and smart technologies in hydraulic systems.

The conscious move to a safer and cleaner future requires non-bio accumulative and minimally toxic materials in every industry, while acknowledging the segment-wise need for change. Seeking innovative ways to reduce environmental footprint is one such practice.

 

Environmental Benefits of Hydraulic Systems

There are several benefits of making the move to eco-friendly jacks from an industrial perspective, some of which are compliance with changing regulations, cost savings, reduced environmental footprint, and a boost to brand reputation.

Of them, the environmental benefits of hydraulic systems remain distinctly important on the grounds of preservation of nature and its natural resources. Let us start with the manufacturing and design of these eco-friendly jacks. Advanced sealing technologies are ways of being energy efficient in the automotive jack industry.

They implement longer-lasting seals that perform better under high pressure and extreme temperatures. These improvements not only enhance system reliability by helping prevent leaks, but also contribute to sustainability by minimizing the loss of hydraulic fluid, and consequently reducing maintenance needs and fluid consumption, ultimately, contributing to the potential for environmental conservation.

Another aspect of this change is driven by the implementation of recycling of materials and using these recycled materials in the manufacturing of eco-friendly jacks and their components- from pumps, valves, cylinders, to other hydraulic parts. These materials are not only recyclable but also lightweight and biodegradable.

The increasing usage of aluminum, advanced polymers, and composites to produce hydraulic parts reduces the environmental impact, supporting a circular economy, and minimizing waste. These materials reduce the overall weight of the system, improving fluid efficiency in the hydraulic cylinders.

Finally, and perhaps the most revolutionizing innovation in the hydraulic jack industry has been the move toward adopting renewable and biodegradable hydraulic fluids. Unlike traditional mineral oil-based fluids, these sustainable fluids, typically made from vegetable oils or synthetic esters, offering excellent lubricity and thermal stability, are designed to break down naturally while minimizing ecological footprints.

There are four basic types of eco-friendly hydraulic fluids- HETG fluids (hydraulic environmental triglyceride), HEES fluids (hydraulic environmental ester synthetic), HEPG fluids (hydraulic environmental poly glycol), and HEPR fluids (hydraulic environmental polyalphaolefin and related).

Sealing technology like fluorocarbon seals give the best result when used with these eco-friendly hydraulic fluids. A variety of regulatory policies, specifications and labelling schemes exist to assess the eco-friendliness of hydraulic fluids across the world, like- European Eco-label, Blue Angel Eco-label, Swedish Standard SS 15 54 34 Category V, Vessel Incidental Discharge Act, and the USDA BioPreferred® Product Label.